Composite Wear Plates
Our range of composite overlay wear plates consists of a construction steel base plate, hardfaced with a selection of chromium and complex carbide-based cored welding consumables.This combination provides both excellent wear protection and the necessary strength and weldability of the base material.
01
High Quality
A company with expert knowledge on manufacturing wear resistant steel plates, wear resistant pipe, and extreme wear resistant electrode,over lay wear resistant elbow.
02
Advanced Equipment
33 wear resistant steel plate production lines,15 wear resistant steel pipe production lines
03
Achieve Standard
The standard of produced wear resistant composite steel plates achieve inter-national standard.
04
Application
Our products are widely applied in the fields of concrete, draughtfan, mining machinery, metallurgy, chemicalmachinery etc.
Dual Wear Resistant Composite Steel Plates
Chromium carbide overay, commonly known as chromium carbide wear plate, is a highy durable soluion for protecing suracesfom abrasion.As one ofthe leading chromium carbide overay plate suplers, we offer high quality CCO wear plate options for heavy duty appications. Our hardfacing plate solutions,including chromium carbide plate,CCO plate,and overay plate, are designed to withstand exreme wear condiions. For maximum perommance, our chrome carbide plate products are engineered to deliver superor durablity and resistance.
Name:Chromium carbide overlay (CCO) wear plates,Chromium Carbide Wear Plate,Composite Wear Plate,Composite Wear-Resistant Steel Plate,chromium carbide cladding plate,Hardfacing Wear Plate,Overlay Clad Wear Plate,Build-up Welded Wear-resistant Plate,Surfaced Abrasion-resistant Plate,chromium carbide overlay plates,hardfacing plate
Thickness:3+3,4+4,5+5,6+6,8+8, 10+10,12+12
Size:1400mm*2000mm,1500mm*3000mm,2000mm*3000mm and Customized Size
Double Metal Wear-Resistant Composite Steel Plates adopts arts of open arc surfacing welding self-protection, which have high hardness wear-resistant layer that is welded on ordinary steel plates or stainless plates, this kind of wear-resistant steel plates have dual metal functionalities, two functions are high wear-resistance of working layers and high elasticity of the base layer.Dual Metal Wear-Resistant Composite Steel Plates provide convenience to machinery connection and weld rode connection.They can be curled, welded, plasma cut and machinery connected.
The wear resistant layer and the base layer of composite steel plates are combined intoone, The thickness of wear-resistant layer is even and has smooth surface;
the smoothness of whole steel plate is very close to ordinary carbon steel plate.
The wear resistantsurface has stress energy released micro cracks, these cracks are only existed on the wear resistant surface, not extended to the base layer.
The stress released micro crackscan reduce base layer produced residual stress and deformation in surfacing welding procedure, and thus avoiding lowering the strength of base layer, no influence on usability of wear resistant plate.
Wear resistantlayer consists of high-carbon high-chromium alloy, according to different clients' requests and conditions of use.High-temperature wear-resistant plate contains Mo, W, V, B, Nb, Ti, and other alloying elements.
Wear resistant layer's metallographic phase provides eutectic+M7C3 primary carbideor complex carbide, the layer can bear room temperature, high temperature, strong impact, medium impact and high wear property of low stress impact.
Chromium Carbide Overlay Benefits
- On average, 4 to 6 times longer life than AR steel
- Fast return on investment
- Excellent resistance to chipping, spalling and separation
- Abrasion resistance up to 1.250° F
- Available in a variety of thickness combinations
- Maximum wear resistance
- Multiple grades
- Made in China, cost effective
Welding Chromium Carbide Overlay Plate Desian Features
- Cost-effective solution compared to conventional wear-resistant steels
- Recommended for resistance to wear, micro-movement, cavitation and paricle erosion in high temperature applications (up to 1100'F)
- Suitable for mild to moderate impact wear resistance
- Low maintenance and easy to install
- The cover of the CCO plate wil consist of a seres of beads with numerous fine line cracks. These properly spaced cross-check cracks are a nalralphenomenon and are beneficial to the matelral.
- The cracks propagate through the overlay and end at the fusion line.
Our company exclusively released the wear resistant steel plates that are accordance withthe newest standard. Hardness of wear resistant overlaying welding is 63 degree; our Composite wear-resistant steel plate are still highly wear resistance even under the temperature of 500 ~ 600 Celsius degrees. The hardness of tempered steel keeps at HRC 63°. The wear-resistance of our products is 20~ 25 times better than low carbon steel, 5 ~ 10 times better than stainless and high manganese steel, at least 1.5 times better than high-carbon high-chromium wear resistant steel platets. The plates can be curled into different bending rate arcs depending on the thick-ness of different motherboards.
The size of an one-time produced wear-resistant plate can reach up to 12mx2.2m=26.4m.We highly improved the efficiency of our large projects and the effectiveness of the usage for wear resistant steelplates. Our cornpany has solved the problems that come from traditional wear resistant plates,such as too many welding seams found in wear resistant plates and hardship in forming models. At the same time, we maximized the utilization, reduced waste. Depending on different size requests, our company can customize the products according to the blueprint, andreduce our costumers'material wastage to zero.
We have equipped with our own develoed wear ate hardfacing machine,incuding single torch,double torch and quadrule torch wear plate hardfacing machine,total 25 uints hardfacing machine.
GNEE is able to experiment and effectively manufacture chromium carbide overlay (CCO) wear plates using open arc welding technology.
As a result, GNEE is able to apply highly wear-resistant chromium carbide to steel substrates.In addition, our team is able to produce consistent microstructures and chemicals at the edges.GNEE's Chrome Carbide Overlay wear plates are a unigue Chrome Carbide overlay on a mild steel substrate.
GNEE's Chrome Carbide Overlay wear plates are a unique Chrome Carbide overlay on a mild steel substrate designed for areas with severe impact and wear.GNEE can form, roll and cut to your specific needs.
Our company has very strong technical ability; the manufactured wear resistant composite steel plates have passed all the tests performed.